Feedstock preparation, mixing, granulation, drying and powder handling. Line configuration is matched to material composition and finished-powder requirements.
Granulation & drying
Spray drying of suspensions into granulated feedstock for thermal spray powders. Agglomerated and sintered grades require subsequent sintering and classification.
Granulation & drying
Fluid-bed granulation and drying of powder materials. Suitability for each composition and granule size is established by trials.
Granulation & drying
Atomizing unit for forming suspension droplets in a spray-drying system. Matched to the drying chamber and feed system.
Preparation & milling
Preliminary grinding of compatible feedstock. Hard-carbide suitability and contamination limits require separate validation.
Preparation & milling
A turbine-pin grinding system shears and disperses material using grinding beads. The catalog describes cooled seals, a separation system and ceramic or polymer grinding-chamber options for wet fine grinding.
Preparation & milling
An agitator drives grinding media to create impact, shear and grinding action. The arrangement supports fine comminution, with grinding media and lining selected for the material.
Preparation & milling
Material is crushed by compression between fixed and moving jaws. Feed opening and operating conditions are selected for the feedstock and required discharge size.
Mixing & suspensions
Blending powder constituents and homogenizing batches before downstream processing. Operating conditions depend on density and segregation tendency.
Mixing & suspensions
Mechanical forces attach fine particles to larger host particles for dry particle coating and surface modification. The process also supports powder mixing and particle-shape adjustment.
Mixing & suspensions
Mixing water, binder and powder constituents and maintaining a uniform slurry before spray drying. Agitator geometry and contact-part wear resistance are selected for feedstock abrasiveness.
Separation & powder handling
Enclosed powder transfer between process units and packaging. Filtration, containment and inert-atmosphere needs depend on material properties.
Separation & powder handling
Solid–liquid separation during powder feedstock preparation. Filter media and pressing cycles are selected for suspension particle size and chemistry.
Separation & powder handling
Gravimetric dosing of finished powder into selected containers. Enclosed loading, dust extraction and dosing equipment are selected for flowability, bulk density and product purity.
Auxiliary systems
Water preparation for aqueous slurries and equipment rinsing. Reverse osmosis reduces dissolved salts; further polishing depends on powder chemistry requirements.
Auxiliary systems
Heating and cooling clean water or thermal fluid in slurry-preparation circuits. Direct abrasive-slurry flow through a standard plate exchanger requires a specifically engineered solution.
Auxiliary systems
Control of dosing, mixing, drying and auxiliary systems. Sensors, parameter logging and interlocks are defined by the process and material properties.
